333 lines
15 KiB
C#
333 lines
15 KiB
C#
using JinYuan.CommunicationLib.Enum;
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using JinYuan.DataConvertLib;
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using JinYuan.Helper;
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using JinYuan.MES.Enums;
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using JinYuan.MES.Models;
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using JinYuan.Models;
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using JinYuan.VirtualDataLibrary;
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using PLCCommunication;
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using PLCCommunication.Language;
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using System;
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using System.Collections;
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using System.Collections.Generic;
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using System.Linq;
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using System.Threading;
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using System.Threading.Tasks;
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namespace JinYuan.ControlCenters
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{
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public partial class ControlCenter
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{
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#region 刷新12小时产能
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public void Refresh12HourProdQty()
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{
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List<Chart12HourData> chart12Hours = new List<Chart12HourData>();
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int j = 0;
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int m = 0;
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int n = 0;
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DateTime dtTime = DateTime.Now;
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string strDate = dtTime.ToString("yyyy-MM-dd");
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int Hour = GetHour();
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var listTotal = CommonMethods.db.QueryWhereList<Hourprod>(t => t.FDate == strDate);// 查询稼动率表中total数据
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if (listTotal != null && listTotal.Count > 0)
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{
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for (int i = 1; i < 13; i++)
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{
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#region X轴数据
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if (CommonMethods.strClass != "白班")
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{
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j = i + 21;
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if (j >= 25 && j < 26)
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{
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m = j - 2;
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n = j - 25;
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}
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else if (j >= 26)
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{
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m = j - 26;
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n = j - 25;
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}
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else
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{
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m = j - 2;
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n = j - 1;
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}
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}
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else
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{
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j = i + 9;
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m = j - 2;
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n = j - 1;
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}
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#endregion
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int Fhour = Convert.ToInt32(m);
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var hour1 = listTotal.Where(p => p.FHour == Fhour).FirstOrDefault();
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int ProdALLQty = 0;
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int ProdOKQty = 0;
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int ProdNGQty = 0;
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string strOkRatio = "0.00";
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if (hour1 != null)
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{
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ProdALLQty += hour1.ProdIn;
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ProdOKQty += hour1.ProdOut;
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}
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ProdNGQty = ProdALLQty - ProdOKQty;
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if (ProdOKQty >= 0 && ProdALLQty > 0)
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{
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strOkRatio = (Math.Round(decimal.Parse(ProdOKQty.ToString()) / decimal.Parse(ProdALLQty.ToString()), 4)).ToString();
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}
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else
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{
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strOkRatio = "0.00";
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}
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chart12Hours.Add(new Chart12HourData()
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{
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DisplayTime = m + ":30~" + (n) + ":30",
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ProdIn = ProdALLQty,
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ProdOut = ProdOKQty,
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ProdNg = ProdNGQty,
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OKRatio = strOkRatio
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});
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}
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}
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else
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{
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for (int i = 1; i < 13; i++)
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{
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#region X轴数据
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if (CommonMethods.strClass != "白班")
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{
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j = i + 21;
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if (j >= 25 && j < 26)
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{
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m = j - 2;
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n = j - 25;
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}
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else if (j >= 26)
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{
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m = j - 26;
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n = j - 25;
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}
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else
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{
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m = j - 2;
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n = j - 1;
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}
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}
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else
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{
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j = i + 9;
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m = j - 2;
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n = j - 1;
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}
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#endregion
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Random rand = new Random();
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int ranOK = rand.Next(1000, 3000);
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int ranNG = rand.Next(400, 1200);
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int total = ranOK + ranNG;
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chart12Hours.Add(new Chart12HourData()
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{
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DisplayTime = m + ":30~" + n + ":30",
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ProdIn = ranOK + ranNG,
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ProdOut = ranOK,
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ProdNg = ranNG,
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OKRatio = (Math.Round(decimal.Parse(ranOK.ToString()) / decimal.Parse(total.ToString()) * 0.01m, 2) * 100).ToString()
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});
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}
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}
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if (chart12Hours != null)
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{
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CommonMethods.Lst_Prod12HourData = chart12Hours;
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}
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}
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public int GetHour()
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{
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DateTime now = DateTime.Now;
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int nowHour = Convert.ToInt32($"{now.Hour}30");
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int hour = 0;
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if (CommonMethods.LastHour != nowHour)
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{
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hour = Convert.ToInt32($"{now.Hour - 1}30");
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if (now.Hour == 0)
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{
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hour = 2330;
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}
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}
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else
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{
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hour = Convert.ToInt32($"{now.Hour}30");
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}
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return hour;
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}
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#endregion
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#region 检测项不良
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/// <summary>
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/// 读取检测项不良
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/// </summary>
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private void GetDefectTypeQty()
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{
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try
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{
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if (CommonMethods.Lst_DefectTypeQty.Count <= 0)
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{
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "极性检测不良", DataCount = 0 });
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "称重不良", DataCount = 0 });
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "铜极耳剪切不良", DataCount = 0 });
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CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "铝极耳剪切不良", DataCount = 0 });
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//CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "厚度不良", DataCount = 0 });
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//CommonMethods.Lst_DefectTypeQty.Add(new ChartDataType { DataType = "焊前CCD正极耳顶面不良", DataCount = 0 });
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}
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else //读取PLC数据
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{
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if (CommonMethods.plcDevice != null && CommonMethods.plcDevice.IsConnected)
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{
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Task.Run(() =>
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{
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try
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{
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int ProdDRFIDNgQty = CommonMethods.PlcLink.ReadInt16("D1000");//极性不良
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int ProdDXNgQty = CommonMethods.PlcLink.ReadInt16("D1002");//称重不良
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int ProdGRFIDNgQty = CommonMethods.PlcLink.ReadInt16("D1006");//测厚压力值1不良
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int ProdYLZNgQty = CommonMethods.PlcLink.ReadInt16("D1004");//测厚压力值2不良
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//從PLC讀取數據賦值給到NGList
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "极性检测不良").FirstOrDefault().DataCount = ProdDRFIDNgQty;
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "称重不良").FirstOrDefault().DataCount = ProdDXNgQty;
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "铜极耳剪切不良").FirstOrDefault().DataCount = ProdGRFIDNgQty;
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CommonMethods.Lst_DefectTypeQty.Where(p => p.DataType == "铝极耳剪切不良").FirstOrDefault().DataCount = ProdYLZNgQty;
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}
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catch (Exception ex)
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{
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LogHelper.Instance.WriteEX(ex);
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}
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});
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}
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}
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}
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catch (Exception ex)
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{
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LogHelper.Instance.WriteEX(ex);
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}
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}
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#endregion
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#region 智能电表 ---默认D1100开始
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public void GetEnergyData()
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{
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if (CommonMethods.plcDevice != null && CommonMethods.plcDevice.IsConnected)
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{
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List<ElectricEnergy> listM = new List<ElectricEnergy>();
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JYResult<byte[]> resByte = CommonMethods.PlcLink.ReadValue<JYResult<byte[]>>("D1100", Data_Type.ArrByte, 60);
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if (resByte.IsSuccess && resByte.Content.Length > 108)
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{
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ElectricEnergy m = new ElectricEnergy();
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m.AccumulatedElectricity = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 0)); //有功电能（累计电能）D1100
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m.PhaseVoltageA = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 4)); //A相电压 D1102
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m.PhaseVoltageB = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 8));//B相电压 D1104
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m.PhaseVoltageC = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 12));//C相电压 D1106
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m.PhaseCurrentA = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 16)); //电流IA D1108
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m.PhaseCurrentB = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 20));//电流IB D1110
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m.PhaseCurrentC = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 24));//电流IC D1112
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m.PhasePowerA = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 28)); //A相有功功率 D1114
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m.PhasePowerB = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 32)); //B相有功功率 D1116
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m.PhasePowerC = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 36));//C相有功功率 D1118
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m.ActivePower = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 40)); //总有功功率 D1120
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m.PowerFactor = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 44)); //总功率因数 D1122
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m.pt = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 48)); //电压变比 D1124
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m.ct = Convert.ToDecimal(FloatLib.GetFloatFromByteArray(resByte.Content, 52)); //电流变比 D1126
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listM.Add(m);
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CommonMethods.listElectricEnergy = listM;
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}
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}
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}
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/// <summary>
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/// 能耗上传MES
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/// </summary>
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public void UploadEquEnergy()
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{
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if (CommonMethods.listElectricEnergy.Count > 0)
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{
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if (CommonMethods.mesConfig.isUpMes)
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{
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string msg = string.Empty;
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DateTime nowDate = DateTime.Now;
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string filePath = string.Empty;
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string fileName = string.Empty;
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string fileTitle = string.Empty;
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string fileContent = string.Empty;
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List<WattrMeter> listP = new List<WattrMeter>();
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int i = 0;
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foreach (ElectricEnergy m in CommonMethods.listElectricEnergy)
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{
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WattrMeter param = new WattrMeter();
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param.siteCode = CommonMethods.mesConfig.siteCode;
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param.lineCode = CommonMethods.mesConfig.lineCode;
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param.equipNum = CommonMethods.mesConfig.equipNum;
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param.userName = CommonMethods.mesConfig.mesUserName;
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param.electricMeterNum = CommonMethods.mesConfig.electricMeterNum[i];
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param.recordDate = nowDate.ToString("yyyy-MM-dd HH:mm:ss");
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param.accumulatedElectricity = (decimal)m.AccumulatedElectricity;
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param.phaseVoltageA = (decimal)m.PhaseVoltageA;
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param.phaseVoltageB = (decimal)m.PhaseVoltageB;
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param.phaseVoltageC = (decimal)m.PhaseVoltageC;
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param.phaseCurrentA = (decimal)m.PhaseCurrentA;
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param.phaseCurrentB = (decimal)m.PhaseCurrentB;
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param.phaseCurrentC = (decimal)m.PhaseCurrentC;
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param.phasePowerA = (decimal)m.PhasePowerA;
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param.phasePowerB = (decimal)m.PhasePowerB;
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param.phasePowerC = (decimal)m.PhasePowerC;
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param.activePower = (decimal)m.ActivePower;
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param.powerFactor = (decimal)m.PowerFactor;
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param.pt = (decimal)m.pt;
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param.ct = (decimal)m.ct;
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listP.Add(param);
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i++;
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// 写csv文件
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string productName = string.Empty;
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filePath = $@"{CommonMethods.strWattrMeterpath}\{nowDate.Year}\{nowDate.Month}";
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fileName = $@"{nowDate.Day}.csv";
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fileTitle = "工序名称,生产机台编号,拉线,型号,物料编号,操作人员,班次,电表编号,采集时间,有功电能（累计电能）KwH,A相电压 V,B相电压 V,C相电压 V,A相电流 A,B相电流 A,C相电流 A,A相功率 Kw,B相功率 Kw,C相功率 Kw,总有功功率 Kw,总功率因数 %,电压变比,电流变比";
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fileContent = $"入壳A工序,{CommonMethods.mesConfig.equipNum},{CommonMethods.mesConfig.lineCode},{productName},{CommonMethods.mesConfig.MaterialCode},{CommonMethods.mesConfig.mesUserName},{CommonMethods.strClass},{param.electricMeterNum},{nowDate.ToString("yyyy-MM-dd HH:mm:ss")}," +
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$"{param.accumulatedElectricity},{param.phaseVoltageA},{param.phaseVoltageB},{param.phaseVoltageC},{param.phaseCurrentA},{param.phaseCurrentB},{param.phaseCurrentC}," +
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$"{param.phasePowerA},{param.phasePowerB},{param.phasePowerC},{param.activePower},{param.powerFactor},{param.pt},{param.ct}";
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CSVHelper<object>.WriterCSV(filePath, fileName, fileTitle, fileContent);
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}
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//上传MES
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string Mesage = "";
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bool b = CommonMethods.hbgMes.UploadEquEnergy(CommonMethods.mesConfig.WattrMeterUrl, CommonMethods.mesConfig.equipNum, CommonMethods.mesConfig.siteCode, CommonMethods.mesConfig.lineCode,
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CommonMethods.mesConfig.mesUserName, CommonMethods.mesConfig.electricMeterNum, listP, ref Mesage);
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}
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}
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}
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#endregion
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}
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}
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